CKS-256-1 - CASTSERT® press-in inserts - PEM® Fastening Products

CKS-256-1

CASTSERT® press-in inserts

Inserts / CKS-256-1
CKS-256-1
CKS-256-1
CKS-256-1

CKS-256-1

CASTSERT® press-in inserts

For Castings and Soft Metals HRB 70 / HB 125 or less PEM® 300 Series Stainless Steel CASTSERT® inserts provide strong, durable metal threads in soft metals and die-cast alloys. The simple press-in and rapid installation process for these inserts uses a flat punch and anvil to install all sizes and lengths, approximately 80% faster than other methods.

  1. Designed for flush installation with flat punch and anvil into blind holes or thru-holes
  2. Process cost savings vs. coil inserts or thread tapping
  3. Installed into drilled holes or as-cast holes with low draft angle
  4. Pilot for rapid seating and self-alignment
  5. Symmetric for auto-feed capability

Fastener drawings and models are available at www.pemnet.com

Specifications

Thread Code
256
Standard Finish
Passivated and/or tested per ASTM A360
For Use in Sheet Hardness
For Use in Castings and Soft Metals HRB 70 / HB 125 or Less
Product Category
PEM® CASTSERT® Press-in Inserts
Thread Type
PEM® inserts: press-in|CKS
After Knurl E Nom_in
0.196in
Application Type
Castings and soft metals HRB 70 / HB 125 or less
Brand
PEM
Length A ± .005_in
0.125in
Min. Dist. Hole C/L to Edge
0.151
Min. Sheet Thickness R_in
0.13in
Min Dia h of Tapered Hole at Length r
0.18
PEM Product Family
CK
Pilot C Max._in
0.179in
Product Type
Inserts

Installation & Performance Data

CKS-unified
PART NUMBER TEST SHEET MATERIAL INSTALLATION (lbs.) PULLOUT (lbs.) TORQUE-OUT (in. lbs.)
CKS-256-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 920 65 19
CKS-256-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1415 135 19
CKS-440-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1100 75 36
CKS-440-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1615 145 36
CKS-632-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1700 180 54
CKS-632-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 2200 280 54
CKS-832-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1820 220 74
CKS-832-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 3415 530 74
CKS-032-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 2810 250 144
CKS-032-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 4114 670 144
CKS-0420-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 5010 570 273
CKS-0420-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 6710 1345 273
Notes:
• Performance data in drilled straight hole condition with recommended hole tolerances in JIS H 5302 Grade ADC12 Die-cast Aluminum.
• ADC12 material hardness recorded at Hardness 70 HB (Hardness Brinell 70).
• Performance data collected from a sample size of 28 pieces from production lot.
• Grade 12.9 Socket Head Cap Screws failed in Torque for all samples. Torque-out data shown is average bolt breakage.
• Pullout data varies greatly part to part as common with cast metals. Published data is the minimum force to pull insert out of sheet in the 28 piece sample.
CKS-unified
PART NUMBER TEST SHEET MATERIAL INSTALLATION (lbs.) PULLOUT (lbs.) TORQUE-OUT (in. lbs.)
CKS-256-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 920 65 19
CKS-256-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1415 135 19
CKS-440-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1100 75 36
CKS-440-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1615 145 36
CKS-632-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1700 180 54
CKS-632-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 2200 280 54
CKS-832-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 1820 220 74
CKS-832-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 3415 530 74
CKS-032-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 2810 250 144
CKS-032-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 4114 670 144
CKS-0420-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 5010 570 273
CKS-0420-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 6710 1345 273
Notes:
• Performance data in drilled straight hole condition with recommended hole tolerances in JIS H 5302 Grade ADC12 Die-cast Aluminum.
• ADC12 material hardness recorded at Hardness 70 HB (Hardness Brinell 70).
• Performance data collected from a sample size of 28 pieces from production lot.
• Grade 12.9 Socket Head Cap Screws failed in Torque for all samples. Torque-out data shown is average bolt breakage.
• Pullout data varies greatly part to part as common with cast metals. Published data is the minimum force to pull insert out of sheet in the 28 piece sample.
CKS-metric
PART NUMBER TEST SHEET MATERIAL INSTALLATION (kN) PULLOUT (N) TORQUE-OUT (N•m)
CKS-M2.5-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 4.1 300 2.2
CKS-M2.5-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 6.3 600 2.2
CKS-M3-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 4.9 340 4.1
CKS-M3-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 7.2 660 4.1
CKS-M4-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 8.1 800 8.4
CKS-M4-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 15.2 2100 8.4
CKS-M5-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 12.5 1120 16.3
CKS-M5-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 18.3 3000 16.3
CKS-M6-1 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 22.3 2550 30.8
CKS-M6-2 ADC12 DIE CAST ALUMINUM (A383 EQUIVALENT) 30.3 6000 30.8
Notes:
• Performance data in drilled straight hole condition with recommended hole tolerances in JIS H 5302 Grade ADC12 Die-cast Aluminum.
• ADC12 material hardness recorded at Hardness 70 HB (Hardness Brinell 70).
• Performance data collected from a sample size of 28 pieces from production lot.
• Grade 12.9 Socket Head Cap Screws failed in Torque for all samples. Torque-out data shown is average bolt breakage.
• Pullout data varies greatly part to part as common with cast metals. Published data is the minimum force to pull insert out of sheet in the 28 piece sample.

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