Overview

SpotFast® fasteners are meant to emulate the function of spotwelding in which two parallel panels are joined face-to-face without having any protruding geometries on either side. This fastener has two separate self-clinching features that sit on top of each other so two metal panels can be joined while installing only from one side, flowing the panels into their respective undercuts. The middle section of the barrel can be extended for thicker panels or to accommodate a washer that allow for the panels to spin against one another. This washer can also be replaced with a third panel to create some interesting rotating joints.

Application

Server racks are a common application in which tight tolerances and maximizing useful space are prioritized. Some server racks have components on a tray that roll out on a rail for easy access and maintenance, which are then locked in place using a swinging arm that latches over the face of the server with a captive screw that can be tightened by hand. While a traditional hinge would require space for the spine whether protruding outward or encroaching on the electrical components, a SpotFast® fastener can keep a low profile by pinning the latching arm to the server tray on top of a washer, allowing the arm to spin freely with very little deflection. This provides a sturdy, compact way to secure an otherwise free-rolling tray in the server rack.

Cross-section schematic showing the double self-clinching feature of a spotfast® with a broaching alternative
A server rack shows how the SPOTFAST® with a washer can create a compact hinge for equipment security
Cross-section schematics show how the SPOTFAST® can achieve a freely rotating joint where a solid rivet cannot
Panel-to-panel fasteners find very unique applications leveraging their clinching design as opposed to solid rivets,
with a washer option allowing for compact hinge assemblies.

Alternative Solutions

While the SpotFast® fastener is a simple, compact solution in its own right, solid rivets can often outcompete them on cost. Solid rivets are essentially short, unthreaded studs that are slightly longer than the thickness of a stack of panels to be joined. The barrel is deformed with a press, wedging a small amount of material against the edges of the hole in the stack, keeping everything together. This solution is extremely cost-effective, but what it can’t replicate is the spinning capabilities of the SpotFast® fastener. Higher-end hinge applications often have the requirements to justify a more expensive part.

Common Attachment Technologies

While the double undercut is the main unique feature of the SpotFast® fastener, the pilot undercut can be replaced with straight knurl geometry for broaching into a PCB, allowing for compact connection of panels of dissimilar material. This kind of joint is not as easy to replace with spot welding or solid rivets and makes for a unique solution to a specific problem. The ability to retain a washer or a third panel between two clinched panels also opens the door to unique, compact hinge solutions.

Relevant products from PEM:

Explore options for direct panel-to-panel fasteners in our Product Finder:

To learn more about PEM SpotFast® products and performance data, visit the SF Datasheet.

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